Search - Belzona Case Studies

	BELZONA SUPERWRAP II APPLICATION ON MONEL 400 BELLOWS BETWEEN CONVOLUTIONS Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal), Belzona 1981 (SuperWrap II) Problem : There was a small crack in the Monel which needed terminating and filling with Belzona 1511. The bellow also required strengthening.
	PETROCHEMICAL FLANGE ENCAPSULATION Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 3412, Belzona 8411 Problem : Customer based in Sarnia, Ontario was having corrosion problems in several flanges of his plant. The protective paint that was used in the past would ...
	Protection of stainless-steel scrubber vessel from chemical attack Industry: Water / Wastewater (WATR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 4311 (Magma CR1) Problem : Newly fabricated stainless-steel scrubber vessels were put in service without a coating thinking the stainless-steel will provide enough protection. A...
	Diffuser ring resurface and coated with Belzona Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide) Problem : Diffuser ring was corroded and certain areas were worn out and needed to be resurfaced.
	Internal lining of vacuum deaerator Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5811 (Immersion Grade) Problem : The customer was looking to internally line a newly fabricated 54,000 lbs Brine Vacuum Deaerator tank. They wanted to protect their investment by appl...
	Cold bonding to repair leaky cooling tower Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1111 (Super Metal) Problem : Customer was having problems with their cooling tower. The equipment was experiencing corrosion and in some areas they even had through wall defects.
	Pipe Strengthening with Belzona SuperWrap II Industry: Local Authorities & Municipalities (LAMU) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1982 (SuperWrap II), Belzona SuperWrap II Problem : A 60” carbon steel pipe that had suffered from external corrosion and metal loss over the years. The defective area was about 15 feet. They required a...
	Pipe in a wastewater pumping station reinforced with Belzona SWII Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1982 (SuperWrap II), Belzona SuperWrap, Belzona 5811 (Immersion Grade) Problem : The pipe section was suffering from general external corrosion. The pipe had become weakened from severe metal loss. This pipe section never got flood...
	Glass coated pipe in very acidic service at 250 F temperature in need of repair. Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1511 (Super HT-Metal), Belzona 1593 Problem : A pipe inside a glass lined tank had suffered a failure in the glass liner causing pitting in 2 areas on the pipe. The pitting needed to be filled in ...
	Protection of elbows in municipality potable water plant Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal), Belzona 1341N (Supermetalglide) Problem : Pipe elbows had a concrete liner which was very deteriorated and at times concrete chunks became loose in the system which was unacceptable.
	Refurbishment and protection of Water-Polymer Mixture Tank from further corrosion Industry: Water / Wastewater (WATR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5811 (Immersion Grade) Problem : Tank was very badly corroded and required refurbishment and protection
	Chemically damaged floor rebuilt and protected with Belzona Industry: Chemical & Petrochemical (PETR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4311 (Magma CR1), Belzona 9111 (Cleaner Degreaser) Problem : Manufacturing plant that processes Bio-based succinic acid was having issues with their floors. Dry process material of Bio-based succinic acid was be...
	Repair of wear and through wall defect on Volute of Pumps and Protection of Pumps from further corrosion Industry: Water / Wastewater (WATR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : Through wall defect and wear in pump caused by sewage and particles in wastewater was to be repaired and lined with intention of getting more lives ou...
	Wind turbine blades LEP protected with Belzona 5721 Industry: Power (POWR) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona 2911 (Elastomer QD Conditioner), Belzona 5721 Problem : A customer in Southwestern Ontario was looking to repair and refurbish some of their blades that were affected from severe erosion. The blades were no...
	Reviving Gray and Black Tanks Inside a Marine Vessel with Belzona Solutions Industry: Marine (MRNE) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 5811 (Immersion Grade) Problem : The gray and black tanks inside the marine vessel were suffering from coating failure and corrosion issues. The main flange also required repair from ...
	Stemming and Sealing High Voltage Transformer Oil Leak Industry: Power (POWR) \| Application: MPT-Mechanical Power Transmission (MPT) \| Products: Belzona 1161 (Super UW-Metal), Belzona 5831 (ST-Barrier), Accessories Problem : Customer was looking for a solution to stem and seal oil leakages from flanges and under the high voltage bushing pockets..
	Coated Secondary Containment Areas Industry: Water / Wastewater (WATR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner), Belzona 5811 (Immersion Grade), Belzona 9111 (Cleaner Degreaser) Problem : The new water treatment facility had four rooms with secondary containment areas for storing chemicals that was required to have protecting coating to...
	Protection of new Flygt Pump Industry: Other (OTHER) \| Application: PDP-Positive Displacement Pumps (PDP) \| Products: Belzona 1321 (Ceramic S-Metal) Problem : Customer had a new pump and wanted to protect it before putting it in service to aid better longevity.
	Solvents Pump Repair Belzona 1321 and Belzona 1121 Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal) Problem : Drainage issues inside facility was causing backups. While dredging canals client took opportunity to improve pump for efficiency.
	Belzona protects newbuilt lift station tank in a marine vessel. Industry: Marine (MRNE) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5892 Problem : Customer wanted to protects a newbuilt lift station tank in a marine vessel to increase longevity.
	Leaking Porous Weld Repair Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal), Belzona 9111 (Cleaner Degreaser) Problem : Weld Joint on stainless steel pipe was leaking due to a porosity and slag inclusion
	Repairing the shaft of a vintage air handler unit, aged over 50 years Industry: General Industry (GIND) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona 1111 (Super Metal), Belzona 9111 (Cleaner Degreaser), Belzona 9411 (Release Agent) Problem : Tackling a demanding repair job on an air handler unit presented a unique challenge: its placement in a notoriously inaccessible area rendered removal...
	Belzona Rebuilds and Resurfaces Ships Tail Shaft Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1111 (Super Metal), Belzona 1331, Belzona 9111 (Cleaner Degreaser) Problem : A local shipping company on the Great Lakes was experiencing erosion and corrosion issues on a tail shaft. The company approached Belzona and asked fo...
	Belzona SF6-FIX System Stops SF6 Leak Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1981 (SuperWrap II), Belzona SuperWrap, Belzona 7311 Problem : The Customer has many assets which contain SF6 as an insulating gas. The gas is used in pipework where power distribution lines are enclosed within. A...
	Belzona 1818 Protects Shaft from Abrasion Industry: Cement (CMNT) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1818 Problem : A separator shaft in a Cement Plant Raw Mill was suffering from severe fine particle abrasion from iron ore, shale and limestone at temperatures up to...
	Flanges forming Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal), Belzona 9111 (Cleaner Degreaser) Problem : New flanges 48” needed for a renovation on a oil rig
	Main Station Transformer flange sealed with Belzona 3412 Industry: Power (POWR) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 3412, Belzona 8411 Problem : The area around the top flange of the transformer was corroding. The corrosion was also effecting the bolts. The flange area has been recoated with p...
	Belzona Trials New SF6 Leak Solution Industry: Power (POWR) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 1981 (SuperWrap II), Belzona 7311 Problem : SF6 is a gas which is used throughout the electricity industry as an insulating medium in switchgear. It provides many tangible benefits, however it i...
	Belzona protects operatives from heat exposure with thermal insulation solution for Fortune 500 Oil and Gas company Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1121 (Super XL-Metal), Belzona 5871 Problem : A tank which reaches a temperature of 110 °C (230 °F) and serves as a walkway for operators required thermal insulation in order to aid health and saf...
	CO2 Absorber Rubber Lining Replaced with Belzona Coating System Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1331, Belzona 5811 (Immersion Grade) Problem : The rubber lining of the CO2 absorber was swelling, blistering and crackings throughout the tank interior. Corrosion damage to the base metal was so p...

	BELZONA SUPERWRAP II APPLICATION ON MONEL 400 BELLOWS BETWEEN CONVOLUTIONS Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1511 (Super HT-Metal), Belzona 1981 (SuperWrap II) Problem : There was a small crack in the Monel which needed terminating and filling with Belzona 1511. The bellow also required strengthening.
	PETROCHEMICAL FLANGE ENCAPSULATION Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 3412, Belzona 8411 Problem : Customer based in Sarnia, Ontario was having corrosion problems in several flanges of his plant. The protective paint that was used in the past would ...
	Protection of stainless-steel scrubber vessel from chemical attack Industry: Water / Wastewater (WATR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 4311 (Magma CR1) Problem : Newly fabricated stainless-steel scrubber vessels were put in service without a coating thinking the stainless-steel will provide enough protection. A...
	Diffuser ring resurface and coated with Belzona Industry: Power (POWR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 1341 (Supermetalglide) Problem : Diffuser ring was corroded and certain areas were worn out and needed to be resurfaced.
	Internal lining of vacuum deaerator Industry: Chemical & Petrochemical (PETR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5811 (Immersion Grade) Problem : The customer was looking to internally line a newly fabricated 54,000 lbs Brine Vacuum Deaerator tank. They wanted to protect their investment by appl...
	Cold bonding to repair leaky cooling tower Industry: Heating, Ventilation & Air Conditioning (HVAC) \| Application: HEX-Heat Exchangers (HEX) \| Products: Belzona 1111 (Super Metal) Problem : Customer was having problems with their cooling tower. The equipment was experiencing corrosion and in some areas they even had through wall defects.
	Pipe Strengthening with Belzona SuperWrap II Industry: Local Authorities & Municipalities (LAMU) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1982 (SuperWrap II), Belzona SuperWrap II Problem : A 60” carbon steel pipe that had suffered from external corrosion and metal loss over the years. The defective area was about 15 feet. They required a...
	Pipe in a wastewater pumping station reinforced with Belzona SWII Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1982 (SuperWrap II), Belzona SuperWrap, Belzona 5811 (Immersion Grade) Problem : The pipe section was suffering from general external corrosion. The pipe had become weakened from severe metal loss. This pipe section never got flood...
	Glass coated pipe in very acidic service at 250 F temperature in need of repair. Industry: Chemical & Petrochemical (PETR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1511 (Super HT-Metal), Belzona 1593 Problem : A pipe inside a glass lined tank had suffered a failure in the glass liner causing pitting in 2 areas on the pipe. The pitting needed to be filled in ...
	Protection of elbows in municipality potable water plant Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal), Belzona 1341N (Supermetalglide) Problem : Pipe elbows had a concrete liner which was very deteriorated and at times concrete chunks became loose in the system which was unacceptable.
	Refurbishment and protection of Water-Polymer Mixture Tank from further corrosion Industry: Water / Wastewater (WATR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5811 (Immersion Grade) Problem : Tank was very badly corroded and required refurbishment and protection
	Chemically damaged floor rebuilt and protected with Belzona Industry: Chemical & Petrochemical (PETR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4311 (Magma CR1), Belzona 9111 (Cleaner Degreaser) Problem : Manufacturing plant that processes Bio-based succinic acid was having issues with their floors. Dry process material of Bio-based succinic acid was be...
	Repair of wear and through wall defect on Volute of Pumps and Protection of Pumps from further corrosion Industry: Water / Wastewater (WATR) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1111 (Super Metal), Belzona 1321 (Ceramic S-Metal) Problem : Through wall defect and wear in pump caused by sewage and particles in wastewater was to be repaired and lined with intention of getting more lives ou...
	Wind turbine blades LEP protected with Belzona 5721 Industry: Power (POWR) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona 2911 (Elastomer QD Conditioner), Belzona 5721 Problem : A customer in Southwestern Ontario was looking to repair and refurbish some of their blades that were affected from severe erosion. The blades were no...
	Reviving Gray and Black Tanks Inside a Marine Vessel with Belzona Solutions Industry: Marine (MRNE) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1111 (Super Metal), Belzona 5811 (Immersion Grade) Problem : The gray and black tanks inside the marine vessel were suffering from coating failure and corrosion issues. The main flange also required repair from ...
	Stemming and Sealing High Voltage Transformer Oil Leak Industry: Power (POWR) \| Application: MPT-Mechanical Power Transmission (MPT) \| Products: Belzona 1161 (Super UW-Metal), Belzona 5831 (ST-Barrier), Accessories Problem : Customer was looking for a solution to stem and seal oil leakages from flanges and under the high voltage bushing pockets..
	Coated Secondary Containment Areas Industry: Water / Wastewater (WATR) \| Application: FPA-Floor Problem Areas (FPA) \| Products: Belzona 4311 (Magma CR1), Belzona 4911 (Magma TX Conditioner), Belzona 5811 (Immersion Grade), Belzona 9111 (Cleaner Degreaser) Problem : The new water treatment facility had four rooms with secondary containment areas for storing chemicals that was required to have protecting coating to...
	Protection of new Flygt Pump Industry: Other (OTHER) \| Application: PDP-Positive Displacement Pumps (PDP) \| Products: Belzona 1321 (Ceramic S-Metal) Problem : Customer had a new pump and wanted to protect it before putting it in service to aid better longevity.
	Solvents Pump Repair Belzona 1321 and Belzona 1121 Industry: Oil & Gas (OILG) \| Application: CEP-Centrifugal Pumps (CEP) \| Products: Belzona 1121 (Super XL-Metal), Belzona 1321 (Ceramic S-Metal) Problem : Drainage issues inside facility was causing backups. While dredging canals client took opportunity to improve pump for efficiency.
	Belzona protects newbuilt lift station tank in a marine vessel. Industry: Marine (MRNE) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 5892 Problem : Customer wanted to protects a newbuilt lift station tank in a marine vessel to increase longevity.
	Leaking Porous Weld Repair Industry: Water / Wastewater (WATR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal), Belzona 9111 (Cleaner Degreaser) Problem : Weld Joint on stainless steel pipe was leaking due to a porosity and slag inclusion
	Repairing the shaft of a vintage air handler unit, aged over 50 years Industry: General Industry (GIND) \| Application: FBC-Fans, Blowers and Compressors (FBC) \| Products: Belzona 1111 (Super Metal), Belzona 9111 (Cleaner Degreaser), Belzona 9411 (Release Agent) Problem : Tackling a demanding repair job on an air handler unit presented a unique challenge: its placement in a notoriously inaccessible area rendered removal...
	Belzona Rebuilds and Resurfaces Ships Tail Shaft Industry: Marine (MRNE) \| Application: SOS-Ships and Offshore Structures (SOS) \| Products: Belzona 1111 (Super Metal), Belzona 1331, Belzona 9111 (Cleaner Degreaser) Problem : A local shipping company on the Great Lakes was experiencing erosion and corrosion issues on a tail shaft. The company approached Belzona and asked fo...
	Belzona SF6-FIX System Stops SF6 Leak Industry: Power (POWR) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1981 (SuperWrap II), Belzona SuperWrap, Belzona 7311 Problem : The Customer has many assets which contain SF6 as an insulating gas. The gas is used in pipework where power distribution lines are enclosed within. A...
	Belzona 1818 Protects Shaft from Abrasion Industry: Cement (CMNT) \| Application: SHM-Solids Handling Machinery (SHM) \| Products: Belzona 1818 Problem : A separator shaft in a Cement Plant Raw Mill was suffering from severe fine particle abrasion from iron ore, shale and limestone at temperatures up to...
	Flanges forming Industry: Oil & Gas (OILG) \| Application: VPF-Valves, Pipes and Fittings (VPF) \| Products: Belzona 1111 (Super Metal), Belzona 9111 (Cleaner Degreaser) Problem : New flanges 48” needed for a renovation on a oil rig
	Main Station Transformer flange sealed with Belzona 3412 Industry: Power (POWR) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 3412, Belzona 8411 Problem : The area around the top flange of the transformer was corroding. The corrosion was also effecting the bolts. The flange area has been recoated with p...
	Belzona Trials New SF6 Leak Solution Industry: Power (POWR) \| Application: GSS-Gaskets, Seals and Shims (GSS) \| Products: Belzona 1981 (SuperWrap II), Belzona 7311 Problem : SF6 is a gas which is used throughout the electricity industry as an insulating medium in switchgear. It provides many tangible benefits, however it i...
	Belzona protects operatives from heat exposure with thermal insulation solution for Fortune 500 Oil and Gas company Industry: Oil & Gas (OILG) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1121 (Super XL-Metal), Belzona 5871 Problem : A tank which reaches a temperature of 110 °C (230 °F) and serves as a walkway for operators required thermal insulation in order to aid health and saf...
	CO2 Absorber Rubber Lining Replaced with Belzona Coating System Industry: Power (POWR) \| Application: TCC-Tanks and Chemical Containment Areas (TCC) \| Products: Belzona 1331, Belzona 5811 (Immersion Grade) Problem : The rubber lining of the CO2 absorber was swelling, blistering and crackings throughout the tank interior. Corrosion damage to the base metal was so p...

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